冀中股份建(jian)成(cheng)全國首(shou)個智(zhi)能化矸石充填工作面

3月8日夜(ye)班，冀中股份邢東礦11233矸(gan)石(shi)(shi)充填(tian)智(zhi)能化采煤工作(zuo)面順(shun)利(li)實現“一鍵(jian)啟(qi)停(ting)”，采煤與矸(gan)石(shi)(shi)充填(tian)平行作(zuo)業，安全(quan)采煤3刀，充填(tian)矸(gan)石(shi)(shi)1300余噸。

科技(ji)引領，才能(neng)(neng)行穩致遠，創(chuang)新驅動(dong)，方能(neng)(neng)動(dong)力強(qiang)勁。為(wei)確保智(zhi)能(neng)(neng)化矸石充填(tian)工作面系統(tong)順利(li)投入使用，邢東(dong)礦(kuang)(kuang)(kuang)超前謀(mou)劃(hua)，站在促(cu)進礦(kuang)(kuang)(kuang)井(jing)安全(quan)生(sheng)產、提升礦(kuang)(kuang)(kuang)井(jing)裝備水(shui)平、激發礦(kuang)(kuang)(kuang)井(jing)發展(zhan)活力的高度，集全(quan)礦(kuang)(kuang)(kuang)之力、聚全(quan)礦(kuang)(kuang)(kuang)之智(zhi)，上下擰成一股繩，努力為(wei)礦(kuang)(kuang)(kuang)井(jing)采(cai)煤(mei)工作升級換代，邁向智(zhi)能(neng)(neng)化發展(zhan)新征程擂響奮進戰鼓，奏(zou)響發展(zhan)強(qiang)音。

11233智能(neng)化(hua)矸(gan)石(shi)充(chong)填(tian)工(gong)(gong)作面系統從2020年(nian)11月開始調試，歷經4個(ge)多月，120多天的奮(fen)斗，技術人員晚(wan)上下(xia)井(jing)跟班井(jing)下(xia)實(shi)驗(yan)，白天修改自動化(hua)程(cheng)序，光是支架電液(ye)控制自動化(hua)程(cheng)序就改了20多次，終于在2021年(nian)3月2日，智能(neng)化(hua)矸(gan)石(shi)充(chong)填(tian)工(gong)(gong)作面全部(bu)調試成功并投入使用(yong)。

該系統(tong)共(gong)分(fen)為7部分(fen)，分(fen)別為矸(gan)(gan)石(shi)充(chong)(chong)填(tian)自(zi)動(dong)(dong)(dong)化(hua)控(kong)(kong)(kong)制(zhi)(zhi)、采(cai)煤(mei)自(zi)動(dong)(dong)(dong)化(hua)控(kong)(kong)(kong)制(zhi)(zhi)、矸(gan)(gan)石(shi)充(chong)(chong)填(tian)率自(zi)動(dong)(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)、乳液(ye)泵(beng)站(zhan)自(zi)動(dong)(dong)(dong)供液(ye)、矸(gan)(gan)石(shi)運(yun)輸自(zi)動(dong)(dong)(dong)化(hua)控(kong)(kong)(kong)制(zhi)(zhi)、原煤(mei)運(yun)輸自(zi)動(dong)(dong)(dong)化(hua)控(kong)(kong)(kong)制(zhi)(zhi)以及視頻(pin)監控(kong)(kong)(kong)自(zi)動(dong)(dong)(dong)化(hua)控(kong)(kong)(kong)制(zhi)(zhi)。此外，井(jing)上調度室設有智能化(hua)矸(gan)(gan)石(shi)充(chong)(chong)填(tian)分(fen)控(kong)(kong)(kong)中(zhong)心，井(jing)下工作(zuo)面(mian)設有集(ji)控(kong)(kong)(kong)中(zhong)心，工作(zuo)面(mian)所(suo)(suo)有設備(bei)均可從地面(mian)矸(gan)(gan)石(shi)分(fen)控(kong)(kong)(kong)中(zhong)心以及井(jing)下集(ji)控(kong)(kong)(kong)中(zhong)心對工作(zuo)面(mian)所(suo)(suo)有設備(bei)一鍵(jian)啟停。

該工作(zuo)(zuo)(zuo)面(mian)最大的(de)(de)(de)亮點是架后充(chong)填(tian)(tian)自(zi)(zi)(zi)(zi)動(dong)(dong)化，矸石充(chong)填(tian)(tian)智(zhi)能(neng)化控(kong)(kong)(kong)(kong)制(zhi)(zhi)通過(guo)電(dian)液(ye)控(kong)(kong)(kong)(kong)制(zhi)(zhi)系統為(wei)載體，可(ke)在集控(kong)(kong)(kong)(kong)中心實(shi)(shi)(shi)(shi)現(xian)(xian)對支架的(de)(de)(de)遠程(cheng)操(cao)作(zuo)(zuo)(zuo)，后部(bu)自(zi)(zi)(zi)(zi)動(dong)(dong)充(chong)填(tian)(tian)可(ke)根據工作(zuo)(zuo)(zuo)面(mian)不同的(de)(de)(de)地質環境，通過(guo)電(dian)液(ye)控(kong)(kong)(kong)(kong)制(zhi)(zhi)系統控(kong)(kong)(kong)(kong)制(zhi)(zhi)后部(bu)刮(gua)板輸送機落(luo)矸天窗開啟的(de)(de)(de)個數以(yi)及時間，搗實(shi)(shi)(shi)(shi)機構伸(shen)收的(de)(de)(de)頻次(ci)，擺梁千斤頂抬起的(de)(de)(de)高度進行(xing)(xing)自(zi)(zi)(zi)(zi)我(wo)調整，從而(er)達到自(zi)(zi)(zi)(zi)動(dong)(dong)充(chong)填(tian)(tian)的(de)(de)(de)效果。智(zhi)能(neng)乳化液(ye)泵站(zhan)自(zi)(zi)(zi)(zi)動(dong)(dong)化控(kong)(kong)(kong)(kong)制(zhi)(zhi)系統共計(ji)15臺(tai)設(she)備，可(ke)實(shi)(shi)(shi)(shi)現(xian)(xian)乳化液(ye)濃度在線實(shi)(shi)(shi)(shi)時監控(kong)(kong)(kong)(kong)系統、自(zi)(zi)(zi)(zi)動(dong)(dong)配比(bi)、水過(guo)濾過(guo)濾精度在5微米以(yi)下，通過(guo)變頻控(kong)(kong)(kong)(kong)制(zhi)(zhi)實(shi)(shi)(shi)(shi)現(xian)(xian)多泵聯動(dong)(dong)、自(zi)(zi)(zi)(zi)動(dong)(dong)切換。矸石充(chong)填(tian)(tian)率自(zi)(zi)(zi)(zi)動(dong)(dong)控(kong)(kong)(kong)(kong)制(zhi)(zhi)，通過(guo)實(shi)(shi)(shi)(shi)時監測運(yun)矸量以(yi)及運(yun)煤量，從而(er)保證工作(zuo)(zuo)(zuo)面(mian)的(de)(de)(de)矸石充(chong)填(tian)(tian)率達到85%以(yi)上。通過(guo)自(zi)(zi)(zi)(zi)動(dong)(dong)化采(cai)煤技(ji)術，可(ke)以(yi)實(shi)(shi)(shi)(shi)現(xian)(xian)對工作(zuo)(zuo)(zuo)面(mian)采(cai)煤機實(shi)(shi)(shi)(shi)施遠程(cheng)啟動(dong)(dong)和行(xing)(xing)走割煤等操(cao)作(zuo)(zuo)(zuo)，實(shi)(shi)(shi)(shi)現(xian)(xian)矸石充(chong)填(tian)(tian)采(cai)煤智(zhi)能(neng)化。自(zi)(zi)(zi)(zi)動(dong)(dong)充(chong)填(tian)(tian)技(ji)術是電(dian)液(ye)控(kong)(kong)(kong)(kong)制(zhi)(zhi)技(ji)術的(de)(de)(de)延伸(shen)，根據生產(chan)現(xian)(xian)場的(de)(de)(de)需要，通過(guo)電(dian)液(ye)控(kong)(kong)(kong)(kong)制(zhi)(zhi)技(ji)術進行(xing)(xing)電(dian)腦程(cheng)序設(she)計(ji)，實(shi)(shi)(shi)(shi)現(xian)(xian)架后充(chong)填(tian)(tian)智(zhi)能(neng)化，每班可(ke)減少(shao)用工4-5人，通過(guo)這項(xiang)技(ji)術，實(shi)(shi)(shi)(shi)現(xian)(xian)一鍵(jian)操(cao)作(zuo)(zuo)(zuo)多臺(tai)支架的(de)(de)(de)自(zi)(zi)(zi)(zi)動(dong)(dong)充(chong)填(tian)(tian)，實(shi)(shi)(shi)(shi)現(xian)(xian)了減人提效的(de)(de)(de)目的(de)(de)(de)。

（李(li)會英、崔橋）