井(jing)礦集團科(ke)技引擎激活發展新動(dong)能(neng)
今年以來,冀中能源井礦(kuang)集團各單(dan)位堅持(chi)科技創新(xin)與產(chan)業(ye)發(fa)(fa)展相結(jie)合,加大技術(shu)課(ke)題(ti)攻(gong)關,優化生產(chan)工(gong)藝,著力(li)破解產(chan)業(ye)發(fa)(fa)展瓶(ping)頸(jing)制約,提升核心競爭優勢,助推企業(ye)轉型升級高質量發(fa)(fa)展。
鳳(feng)山化工(gong)公(gong)司進(jin)行中和(he)(he)工(gong)藝自(zi)動(dong)化及連續(xu)性(xing)改造項(xiang)(xiang)目和(he)(he)食品(pin)級(ji)(ji)產品(pin)包裝(zhuang)線升(sheng)(sheng)級(ji)(ji)項(xiang)(xiang)目,主管(guan)領導(dao)每周五(wu)進(jin)行調度。截(jie)至(zhi)7月(yue)12日(ri),中和(he)(he)工(gong)藝自(zi)動(dong)化項(xiang)(xiang)目已完(wan)成中和(he)(he)塔、預(yu)轉化塔等設(she)(she)備(bei)(bei)安(an)裝(zhuang),正(zheng)在進(jin)行職(zhi)業(ye)衛生設(she)(she)計、安(an)全設(she)(she)施(shi)設(she)(she)計和(he)(he)安(an)全評價驗收(shou)等工(gong)作(zuo)。食品(pin)級(ji)(ji)產品(pin)包裝(zhuang)線升(sheng)(sheng)級(ji)(ji)項(xiang)(xiang)目已完(wan)成食品(pin)級(ji)(ji)產品(pin)包裝(zhuang)庫及設(she)(she)備(bei)(bei)土建工(gong)程和(he)(he)現場驗收(shou)工(gong)作(zuo),并于7月(yue)上旬完(wan)成食品(pin)級(ji)(ji)產品(pin)干燥設(she)(she)備(bei)(bei)和(he)(he)包裝(zhuang)設(she)(she)備(bei)(bei)的安(an)裝(zhuang)。同(tong)時,該公(gong)司榮(rong)獲河北省第四批制造業(ye)單項(xiang)(xiang)冠軍企業(ye),研發(fa)機構成功由B級(ji)(ji)升(sheng)(sheng)級(ji)(ji)為A級(ji)(ji),一項(xiang)(xiang)團體標(biao)準《光(guang)伏玻璃(li)用硝酸鈉》正(zheng)式(shi)發(fa)布實施(shi),成功取得(de)《能源體系認證》證書。
工(gong)(gong)貿(mao)科技(ji)公(gong)司開展革新(xin)獎勵辦法,發動(dong)全(quan)員積極參與技(ji)術創新(xin)活動(dong)。根據(ju)生(sheng)產中存在的(de)問(wen)題,成立(li)多(duo)個QC管(guan)理小組,研(yan)究(jiu)解(jie)決管(guan)理、工(gong)(gong)藝技(ji)術中的(de)薄弱環節(jie)、難點問(wen)題。積極聽取(qu)一線職工(gong)(gong)提(ti)出(chu)的(de)意(yi)見(jian)和(he)建議,認(ren)真采(cai)納推(tui)行,使生(sheng)產組織更為(wei)(wei)規范條理,工(gong)(gong)藝措施更為(wei)(wei)可(ke)靠(kao)。整修(xiu)樹脂砂(sha)再生(sheng)系統,針對特殊產品采(cai)取(qu)變更澆冒(mao)口系統、提(ti)高(gao)(gao)砂(sha)型(xing)強(qiang)度、嚴格(ge)控(kong)制爐(lu)料配(pei)比和(he)延長冷卻時間等(deng),提(ti)高(gao)(gao)鑄(zhu)件(jian)成品率(lv)(lv),每月(yue)可(ke)節(jie)約6萬余元(yuan)(yuan)。優化(hua)球鐵熔煉(lian)配(pei)方,利用(yong)球鐵鐵屑代(dai)替原生(sheng)鐵,上半(ban)年(nian)使用(yong)鐵屑110噸(dun),節(jie)省資金(jin)12萬元(yuan)(yuan)。提(ti)高(gao)(gao)有效熔煉(lian)功(gong)率(lv)(lv),減少(shao)中頻感應爐(lu)耗能,制定多(duo)項措施降低(di)設備耗電(dian)量,每噸(dun)鐵水耗電(dian)量由700kW?h降至(zhi)650kW?h。優化(hua)熔煉(lian)工(gong)(gong)藝流(liu)程,控(kong)制模型(xing)尺寸,優化(hua)澆注溫度、澆注時間、爐(lu)前(qian)處理等(deng)工(gong)(gong)序(xu),通過(guo)技(ji)術改進(jin)減少(shao)硅鐵使用(yong)量,球鐵鑄(zhu)件(jian)成本每噸(dun)降低(di)200元(yuan)(yuan)。
新(xin)能源科技(ji)公司不斷提升自身競爭能力(li),今年以(yi)來,共(gong)有4個科技(ji)創新(xin)項(xiang)目。“鹽(yan)(yan)(yan)(yan)浴槽制作(zuo)技(ji)術(shu)(shu)的研(yan)究(jiu)”項(xiang)目已完(wan)(wan)(wan)(wan)成(cheng)鹽(yan)(yan)(yan)(yan)浴槽相(xiang)關圖紙完(wan)(wan)(wan)(wan)善,編制完(wan)(wan)(wan)(wan)成(cheng)金屬材料熔鹽(yan)(yan)(yan)(yan)腐蝕性(xing)(xing)檢(jian)測試(shi)驗的方案,正在開展(zhan)(zhan)熔鹽(yan)(yan)(yan)(yan)動態(tai)和靜態(tai)腐蝕性(xing)(xing)試(shi)驗。“不同(tong)品質等級的混合(he)熔鹽(yan)(yan)(yan)(yan)性(xing)(xing)能的研(yan)究(jiu)”項(xiang)目通過走訪市場(chang)潛在客戶,調研(yan)熔鹽(yan)(yan)(yan)(yan)客戶用鹽(yan)(yan)(yan)(yan)的參數需(xu)求情況,正在開展(zhan)(zhan)熔鹽(yan)(yan)(yan)(yan)性(xing)(xing)能測試(shi)試(shi)驗。“熔鹽(yan)(yan)(yan)(yan)儲能技(ji)術(shu)(shu)在火電(dian)(dian)廠(chang)靈(ling)活性(xing)(xing)改造(zao)應用的研(yan)究(jiu)”項(xiang)目已完(wan)(wan)(wan)(wan)成(cheng)調研(yan)火電(dian)(dian)廠(chang)發電(dian)(dian)儲能技(ji)術(shu)(shu)需(xu)求,調研(yan)市場(chang)現(xian)有儲能技(ji)術(shu)(shu)情況。編制調研(yan)報告(gao),與吉(ji)林公司洽談(tan)火電(dian)(dian)廠(chang)熔鹽(yan)(yan)(yan)(yan)儲能改造(zao)項(xiang)目相(xiang)關事宜,并積(ji)極與電(dian)(dian)力(li)工程設(she)計院交流熔鹽(yan)(yan)(yan)(yan)儲能火電(dian)(dian)廠(chang)靈(ling)活性(xing)(xing)改造(zao)技(ji)術(shu)(shu)。“基于多能互補的風電(dian)(dian)消納熔融鹽(yan)(yan)(yan)(yan)蓄熱(re)系統工程示范(fan)”項(xiang)目,已完(wan)(wan)(wan)(wan)成(cheng)示范(fan)工程的安裝、現(xian)場(chang)化鹽(yan)(yan)(yan)(yan)、試(shi)驗數據(ju)采集及項(xiang)目試(shi)運行。
(冀(ji)中能源井礦集團黨(dang)建(jian)工(gong)作部 張燕)