冀中能源峰(feng)峰(feng)集團將(jiang)創新的“金點子”變為創效的“金鑰匙”
四季度以來,冀中能源峰(feng)峰(feng)集團緊緊圍繞生(sheng)產目標(biao),在(zai)安全穩定(ding)運行(xing)的前提下(xia),積極推進創(chuang)新(xin)創(chuang)效,助(zhu)力降本(ben)增(zeng)效,結出(chu)了累(lei)累(lei)碩果,賦能礦井高質量發展。
“金點子”變“金效益”。“我們(men)改進(jin)(jin)了(le)(le)便(bian)(bian)(bian)(bian)攜(xie)式(shi)(shi)(shi)報(bao)警(jing)儀(yi)(yi)(yi)(yi)使(shi)(shi)用(yong)系(xi)(xi)統(tong)(tong),保證(zheng)了(le)(le)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)的(de)安(an)(an)全性和穩定(ding)性……”辛安(an)(an)礦技(ji)術人(ren)員武(wu)俊生對自(zi)行改進(jin)(jin)的(de)便(bian)(bian)(bian)(bian)攜(xie)式(shi)(shi)(shi)報(bao)警(jing)儀(yi)(yi)(yi)(yi)自(zi)動(dong)(dong)發(fa)放(fang)機(ji)(ji)(ji)柜(ju)(ju)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)、發(fa)放(fang)系(xi)(xi)統(tong)(tong)信心滿(man)(man)滿(man)(man)。人(ren)人(ren)是(shi)創新(xin)(xin)之源(yuan)、處(chu)處(chu)是(shi)創造(zao)之地,該集團以“挖潛增效(xiao)(xiao)(xiao)、節支(zhi)降耗、提(ti)質增效(xiao)(xiao)(xiao)”為(wei)(wei)立(li)足點(dian),在安(an)(an)全生產、成(cheng)本控制等(deng)方面,深(shen)入開展(zhan)技(ji)術創新(xin)(xin)活動(dong)(dong),將(jiang)一個(ge)個(ge)“金(jin)(jin)點(dian)子”變成(cheng)“金(jin)(jin)果(guo)子”。辛安(an)(an)礦引進(jin)(jin)便(bian)(bian)(bian)(bian)攜(xie)式(shi)(shi)(shi)報(bao)警(jing)儀(yi)(yi)(yi)(yi)自(zi)動(dong)(dong)發(fa)放(fang)機(ji)(ji)(ji)器后,發(fa)現機(ji)(ji)(ji)柜(ju)(ju)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)只(zhi)能(neng)匹配(pei)廠(chang)家(jia)配(pei)套的(de)便(bian)(bian)(bian)(bian)攜(xie)式(shi)(shi)(shi)報(bao)警(jing)儀(yi)(yi)(yi)(yi),原有(you)的(de)400多臺(tai)報(bao)警(jing)儀(yi)(yi)(yi)(yi)無法配(pei)套使(shi)(shi)用(yong)。經(jing)過(guo)多次研究試驗,他們(men)對機(ji)(ji)(ji)柜(ju)(ju)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)進(jin)(jin)行了(le)(le)合理改造(zao),拆(chai)除機(ji)(ji)(ji)柜(ju)(ju)原有(you)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)和充(chong)電(dian)(dian)(dian)底座(zuo),設計連(lian)接新(xin)(xin)的(de)充(chong)電(dian)(dian)(dian)線路(lu),安(an)(an)裝雙充(chong)電(dian)(dian)(dian)底座(zuo),保證(zheng)了(le)(le)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)的(de)安(an)(an)全性和穩定(ding)性,實現了(le)(le)自(zi)動(dong)(dong)發(fa)放(fang)機(ji)(ji)(ji)柜(ju)(ju)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)多品牌、多型(xing)號報(bao)警(jing)儀(yi)(yi)(yi)(yi)兼(jian)容。同時,為(wei)(wei)了(le)(le)實現便(bian)(bian)(bian)(bian)攜(xie)式(shi)(shi)(shi)甲烷(wan)報(bao)警(jing)儀(yi)(yi)(yi)(yi)的(de)自(zi)動(dong)(dong)發(fa)放(fang)和充(chong)電(dian)(dian)(dian)機(ji)(ji)(ji)柜(ju)(ju)使(shi)(shi)用(yong),他們(men)集中采集了(le)(le)各單位(wei)需要領(ling)(ling)取(qu)儀(yi)(yi)(yi)(yi)器的(de)人(ren)員信息,錄(lu)入人(ren)臉識(shi)別(bie)系(xi)(xi)統(tong)(tong),并現場(chang)培(pei)訓人(ren)員掌握領(ling)(ling)取(qu)、歸還步(bu)驟,確(que)保正規操作。改造(zao)完(wan)成(cheng)后,有(you)效(xiao)(xiao)(xiao)解(jie)決了(le)(le)便(bian)(bian)(bian)(bian)攜(xie)式(shi)(shi)(shi)甲烷(wan)報(bao)警(jing)儀(yi)(yi)(yi)(yi)人(ren)工(gong)發(fa)放(fang)慢速(su)度(du)、機(ji)(ji)(ji)柜(ju)(ju)充(chong)電(dian)(dian)(dian)系(xi)(xi)統(tong)(tong)不匹配(pei)等(deng)實際問題(ti),提(ti)高了(le)(le)工(gong)作效(xiao)(xiao)(xiao)率,減少了(le)(le)發(fa)放(fang)人(ren)員,還節省(sheng)了(le)(le)設備(bei)資金(jin)(jin)12萬余元。九龍(long)礦將(jiang)培(pei)養“一專多能(neng)”的(de)智能(neng)型(xing)人(ren)才作為(wei)(wei)礦井高質量發(fa)展(zhan)的(de)源(yuan)動(dong)(dong)力(li),通過(guo)加大職工(gong)培(pei)訓力(li)度(du),創建“勞模創新(xin)(xin)工(gong)作室”“技(ji)能(neng)大師工(gong)作室”等(deng),為(wei)(wei)職工(gong)搭建創新(xin)(xin)平(ping)臺(tai),打造(zao)全方位(wei)、多層級(ji)、多元化(hua)的(de)創新(xin)(xin)創效(xiao)(xiao)(xiao)體(ti)系(xi)(xi)。上(shang)半年累計推(tui)出技(ji)術創新(xin)(xin)成(cheng)果(guo)8項,實施小改小革90余項,獎勵金(jin)(jin)額90余萬元,其中“鋼絲繩斷(duan)絲報(bao)警(jing)裝置(zhi)”還獲(huo)得了(le)(le)國(guo)家(jia)專利(li)。
廢舊維修再利用。閑時收(shou)藏,用(yong)(yong)(yong)時不慌,該集(ji)團一(yi)直(zhi)秉持一(yi)個(ge)原則(ze)“定期對可(ke)再(zai)(zai)利(li)用(yong)(yong)(yong)設(she)(she)(she)(she)備(bei)進行維(wei)修(xiu)(xiu),使(shi)其隨時可(ke)以(yi)(yi)派上(shang)用(yong)(yong)(yong)場(chang)”。在日(ri)常設(she)(she)(she)(she)備(bei)檢(jian)維(wei)修(xiu)(xiu)過程中,會產生(sheng)一(yi)些(xie)廢(fei)舊(jiu)設(she)(she)(she)(she)備(bei)或(huo)廢(fei)舊(jiu)部(bu)件(jian)(jian),這些(xie)設(she)(she)(she)(she)備(bei)或(huo)部(bu)件(jian)(jian)在關鍵時刻(ke)還可(ke)以(yi)(yi)用(yong)(yong)(yong)作(zuo)應(ying)急備(bei)件(jian)(jian)。生(sheng)產過程中,難免(mian)會遇到一(yi)些(xie)設(she)(she)(she)(she)備(bei)應(ying)急問(wen)題,而經過收(shou)集(ji)、維(wei)修(xiu)(xiu)、組裝的(de)廢(fei)舊(jiu)設(she)(she)(she)(she)備(bei)和部(bu)件(jian)(jian),就能(neng)夠再(zai)(zai)次“發光發亮”。其中,馬頭(tou)洗(xi)選廠(chang)(chang)引導(dao)職工從細節(jie)(jie)著(zhu)眼、從崗位(wei)做起,牢固(gu)樹(shu)立“節(jie)(jie)省(sheng)的(de)就是工資”的(de)理念,強化(hua)回收(shou)復(fu)用(yong)(yong)(yong)管理,降低(di)備(bei)用(yong)(yong)(yong)材料消耗(hao),按照每月驗(yan)收(shou)情況(kuang),加大考核獎勵力度(du),進一(yi)步(bu)調動職工修(xiu)(xiu)舊(jiu)利(li)廢(fei)、回收(shou)復(fu)用(yong)(yong)(yong)的(de)積極性和主動性。截至目前,“一(yi)廠(chang)(chang)三部(bu)”共申(shen)報(bao)修(xiu)(xiu)舊(jiu)利(li)廢(fei)設(she)(she)(she)(she)備(bei)備(bei)件(jian)(jian)514件(jian)(jian),累計節(jie)(jie)約(yue)材料費用(yong)(yong)(yong)61.43 萬元(yuan)。后勤(qin)實業分公司不斷在“降低(di)邊(bian)際成本、提高邊(bian)際效益”上(shang)下(xia)功夫,通(tong)過改造廠(chang)(chang)區(qu)供水(shui)(shui)管路,加裝用(yong)(yong)(yong)水(shui)(shui)計量(liang)設(she)(she)(she)(she)備(bei),加強巡(xun)查(cha)力度(du),杜絕(jue)跑冒滴漏(lou)現象,僅綜(zong)合服務四科每月節(jie)(jie)水(shui)(shui)就在39噸左右,有效節(jie)(jie)約(yue)了(le)生(sheng)產成本。
“小(xiao)發明”創(chuang)新又創(chuang)效(xiao)。該集(ji)團大力開展創(chuang)新創(chuang)效活動,依(yi)(yi)托小(xiao)(xiao)發(fa)明(ming)、小(xiao)(xiao)創(chuang)新、小(xiao)(xiao)革新、小(xiao)(xiao)設(she)計、小(xiao)(xiao)建議活動,激(ji)勵員工(gong)從“小(xiao)(xiao)”做起。天擇公(gong)司針對車床加工(gong)后的立柱(zhu)(zhu)中缸和活柱(zhu)(zhu)等(deng)外(wai)圓(yuan)需要打(da)磨拋(pao)光(guang)(guang)的情況,組織(zhi)技術人員開展專項攻關,將(jiang)車間閑置的2臺普通(tong)車床改裝為外(wai)圓(yuan)拋(pao)光(guang)(guang)機(ji),相(xiang)比采(cai)(cai)(cai)購打(da)磨拋(pao)光(guang)(guang)設(she)備,單(dan)臺可節(jie)省資金(jin)17萬(wan)余元,不僅(jin)滿(man)足了立柱(zhu)(zhu)千斤頂(ding)大修的生產(chan)需要,而且實(shi)現了閑置設(she)備的再利用。牛兒莊采(cai)(cai)(cai)礦(kuang)公(gong)司在56605采(cai)(cai)(cai)煤(mei)(mei)工(gong)作面(mian),利用現有(you)礦(kuang)井網絡對過程(cheng)數據控(kong)(kong)制(zhi)(zhi)系(xi)統進行升級改造,依(yi)(yi)靠(kao)地面(mian)控(kong)(kong)制(zhi)(zhi)中心(xin)平臺,通(tong)過工(gong)作面(mian)高速環網“1+4”遠程(cheng)集(ji)中控(kong)(kong)制(zhi)(zhi),將(jiang)采(cai)(cai)(cai)煤(mei)(mei)工(gong)作面(mian)的視頻(pin)監控(kong)(kong)、液壓支架液控(kong)(kong)、采(cai)(cai)(cai)煤(mei)(mei)機(ji)通(tong)訊(xun)控(kong)(kong)制(zhi)(zhi)、輸送機(ji)皮帶監控(kong)(kong)、乳化(hua)液泵站(zhan)智能供液、應急語音(yin)通(tong)訊(xun)、井上調度中心(xin)數據監控(kong)(kong)系(xi)統等(deng)有(you)機(ji)結(jie)合,實(shi)現對后路(lu)運輸的實(shi)時(shi)監測和控(kong)(kong)制(zhi)(zhi)。通(tong)過集(ji)中控(kong)(kong)制(zhi)(zhi)技術,實(shi)現了采(cai)(cai)(cai)煤(mei)(mei)機(ji)遠程(cheng)啟停、操作記(ji)憶截割、綜合液壓支架操控(kong)(kong),單(dan)班(ban)減少(shao)用工(gong)5人,既實(shi)現了減人提效,又確保了安全作業。
(峰峰集團新聞中心 馮冉博)